Automatic Flattening, Cutting, Rolling & Welding Machine
Integrated four-in-one automatic machine designed to flatten, cut, roll, and weld cylindrical metal mesh support frames in one continuous workflow. Featuring a 650 mm working width, 40 kVA resistance welding power, and a stable touchscreen HMI. For standalone, high-precision manual joints on heavy wire structures, please view our Spot Welding Machine for Filter Frames.
This highly automated Automatic Flattening, Cutting, Rolling & Welding Machine is a comprehensive four-in-one metal mesh processing system designed specifically for industrial filter production lines. By integrating flattening, precision cutting, cylindrical rolling, and resistance welding into a single continuous workflow, this machine streamlines the fabrication of cylindrical mesh cores used as supportive inner and outer frames in high-performance air, fuel, and industrial filter elements.
The automated process begins by leveling the raw metal mesh through upper and lower pressure rollers to guarantee perfect flatness. The mesh is then accurately cut to predetermined dimensions, rolled into a precise cylindrical shape, and finally welded via an integrated high-capacity resistance welder to secure the seams. This multi-functional integration minimizes manual handling steps, reduces floor space footprint, and significantly improves both processing quality and workshop throughput.
Technical Specifications
To ensure exact mechanical and electrical alignment with your filter core production capacity, the factual technical parameters of the machine are detailed below:
Technical Parameters
Standard Specifications
Working Width
650 mm (Standard, fully customizable to your mesh size)
Mesh Thickness
0.4 – 0.8 mm
Cylinder Diameter
115 – 380 mm
Working Air Pressure
0.6 MPa
Motor Power
4.5 kW
Welding Power
40 kVA (Integrated resistance welding system)
Production Speed
2 – 3 pieces / minute (Depending on diameter and thickness)
Control System
Industrial Touchscreen HMI
Warranty
1 Year
Origin
China
Key Features & Mechanical Advantages
1. Multi-Function Process Integration
By combining flattening, precision cutting, circular rolling, and seam welding into one cohesive unit, this machine eliminates the need for independent, single-purpose devices. This significantly reduces material transfer damage and labor intensive operations.
2. Automated End-to-End Workflow
From the initial material feeding of raw coiled mesh to the discharge of the finished, welded cylindrical support core, every phase is automated. This continuous operation guarantees high output with low labor overhead.
3. High-Precision Leveling & Seam Welding
The machine utilizes multiple upper and lower hardened pressure rollers to flatten the mesh completely before cutting. This flat baseline ensures clean, burr-free cuts, while the 40 kVA resistance welder produces robust, leak-proof seams with zero hole defects.
4. User-Friendly Touchscreen PLC/HMI Controls
The intuitive touchscreen control panel simplifies the setup of cutting dimensions, cylinder diameter configurations, and welding current timing. Operators can save custom parameters, facilitating quick product changeovers.
Applications & Industrial Uses
This four-in-one integrated production machine is widely utilized by filter element manufacturers to produce:
Cylindrical Metal Mesh Frames: Fabricating inner core and outer protective meshes for air and fuel filter cartridges.
Industrial Filtration Components: Making metal mesh supports for HVAC panels and heavy-duty dust collector systems.
High-Volume Production Lines: Serving as a central automation hub in large-scale filtration factories requiring streamlined metal mesh fabrication.
Why Choose Fupei as Your Filter Machinery Partner?
Decade of Manufacturing Expertise: With years of specialized research in filtration machinery, Fupei machines are built with industrial-grade mechanical stability and premium electronic components.
On-Site Customization Service: We customize the working width, applicable mesh thickness, cylinder diameter fixtures, and voltage configurations to fit your local factory requirements.
Global Technical Support: Every machine is supplied with a comprehensive 1-year warranty, complete wiring diagrams, and life-long remote video troubleshooting support. We also provide on-site installation and operator training upon request.
Frequently Asked Questions
A: This machine is engineered specifically to process metallic filtration mesh with a thickness typically ranging from 0.4 to 0.8 mm, forming them into sturdy support cores.
A: Operating continuously, the machine can stably produce approximately 2 to 3 finished cylindrical mesh cores per minute, depending on the specific diameter and thickness settings.
A: The machine features an integrated resistance seam welding system with a powerful 40 kVA transformer, ensuring highly consistent weld penetration and robust, leak-free joints.
