Industrial-grade automatic static type AB gluing machine designed for two-component polyurethane (PU) or epoxy adhesive dispensing onto filter end caps. Equipped with 30L and 15L stainless steel storage tanks, an intelligent PLC touch control system, and a static mixing nozzle, it provides precise 1:1 to 5:1 proportional mixing with micro-level accuracy. Ideal for sealing metal or plastic end caps in air, oil, and hydraulic filtration manufacturing. For filter media tape wrapping, please view our Automatic Oil Filter Belt Winding Machine.
This professional Automatic Static Type AB Gluing Machine is engineered to dispense and mix two-component adhesives (such as polyurethane PU glues and epoxy resins) onto filter end caps. By utilizing a high-precision static mixing tube, the machine ensures that the resin (Component A) and the hardener (Component B) are blended into a fully homogeneous consistency right before dispensing. This process guarantees strong chemical bonding and leak-proof sealing, which is essential for maintaining airtight filter integrity.
Equipped with dual stainless steel storage tanks (30L and 15L), an advanced PLC control system, and digital heat-mixing circuits, this machine delivers consistent adhesive flow even with high-viscosity glues. It is an indispensable station for manufacturers of heavy-duty air filters, spin-on oil filters, and environmental protection hydraulic filter elements looking to replace slow manual potting with precise, high-speed automated production.
Technical Specifications
The factual technical parameters of the static AB gluing machine are detailed below to ensure exact mechanical compatibility with your filter production lines:
Technical Parameters
Factual Specifications
Model
FP-ABGM-450
Available Cap Diameter
≤ Φ450 mm (Customizable for larger caps)
Tank Capacity (Component A / B)
30 L / 15 L (Stainless steel tanks)
Gluing Speed
3 – 15 seconds / piece (depending on cap size)
Mixing Proportional Range
1:1 – 5:1 (Adjustable via touchscreen PLC)
Mixing Accuracy
± 1%
Mixing Method
Disposable static mixing nozzle / tube
Motor Power
1.5 kW
Installed Heating Power
2.5 kW
Working Air Pressure
0.6 MPa
Voltage
380V / 50Hz (Customizable to local grid)
Machine Weight
Approx. 450 kg
Machine Dimensions
Approx. 1800 x 1200 x 1700 mm
Key Features & Engineering Advantages
1. High-Precision Static Mixing Technology
The dual-component adhesive remains completely separate in independent storage tanks and stainless steel pipes until it reaches the disposable plastic static mixing nozzle. This static mixing design prevents the adhesive from curing inside the machine’s primary manifold, drastically reducing maintenance downtime.
2. Digitally Adjustable Mixing Ratio (1:1 to 5:1)
The integrated PLC control system allows operators to adjust the mix ratio of Component A and B digitally with an accuracy of ±1%. Winding back or shifting ratios to accommodate different adhesive manufacturers can be completed in seconds without manual pump calibration.
3. Constant Temperature Heating & Anti-Precipitation Stirring
The stainless steel tanks are equipped with automatic heating elements and built-in electric stirring paddles. This constant heat-mixing prevents the adhesive ingredients from precipitating or separating, maintaining stable viscosity and uniform flow in colder climates.
4. Smart Anti-Curing & Self-Cleaning Systems
To protect the dispensing head from accidental clogging, the machine features an anti-curing alarm system. When the machine is idle, it can perform an automated, 1-minute solvent flushing cycle through the touchscreen command, ensuring the mixing gun remains clean.
Applications & Industrial Uses
This automatic two-component gluing machine is widely utilized in filter assembly lines producing:
Heavy-Duty Air Filters: Potting paper pleats into metal end caps using high-strength polyurethane glue.
Spin-on Oil Filters: Sealing metal caps to filter housings using leak-proof epoxy adhesives.
Hydraulic Filter Elements: Bonding fiberglass filter packs securely into plastic or aluminum end caps.
Why Partner with Fupei?
Intensive Trial Runs: Every static AB gluing machine undergoes rigorous trial runs with actual two-component adhesives at our facility to guarantee proportional accuracy and dispensing consistency before shipping.
Custom Voltage Support: We configure the internal electrical motors, PLC controllers, and tank heating elements to match your regional power standards (such as 3-Phase 380V/50Hz, 220V/60Hz, or 415V/50Hz) for instant plug-and-play installation.
Life-Long Technical Assistance: Every machine is supplied with a comprehensive 1-year warranty, complete electrical schematics, and permanent remote video troubleshooting support to keep your production line running smoothly.
Frequently Asked Questions
A: This machine is engineered specifically for dispensing two-component adhesives, including polyurethane (PU) glue, epoxy resins, and silicone sealants used in filter manufacturing. It keeps Component A and Component B in separate stainless steel tanks and mixes them statically only at the dispensing head to prevent premature curing.
A: The resin and hardener are kept completely separate until they reach the disposable static mixing tube. Since the mixing happens inside the plastic static tube right before application, there is no risk of the glue curing inside the main metal pipes. The machine also features an automatic flushing and cleaning cycle managed via the PLC touchscreen.
A: Yes. The PLC control system allows you to easily adjust the mixing ratio between 1:1 and 5:1 with ±1% accuracy. The dispensing volume per cap (ranging from 10g to 260g) and the rotation speed of the turntable can also be customized directly on the screen for different filter cap sizes (up to Φ450 mm).
