Automatic Metal Mesh Leveling, Cutting & Rolling Machine
High-efficiency automatic metal mesh leveling, cutting, and rolling machine designed for integrated cylindrical filter core production. Features a 600 mm working width, 4 sets of precision slitting knives, and an adjustable cylinder rolling diameter of 75–400 mm. After producing your heavy-duty mesh support cores on this machine, you can assemble them with pleated media made on our Precision CNC Knife Pleating Machine.
This industrial Automatic Metal Mesh Leveling, Cutting & Rolling Machine is designed for the highly automated processing of metallic mesh into cylindrical support cores. By integrating mesh leveling, precision slitting, custom-length cutting, and cylindrical rolling into a single continuous workflow, this machine eliminates manual material handling and significantly boosts factory throughput.
Ideal for manufacturing inner and outer protective metal mesh cores for heavy-duty air filter cartridges, dust collectors, and HVAC systems, this integrated system guarantees consistent flatness and tight cylindrical tolerances.
Technical Specifications
To ensure exact mechanical alignment with your production line, the technical parameters of the machine are detailed below:
Technical Parameters
Factual Specifications
Applicable Material
Industrial metal filtration mesh
Working Width
600 mm (Customizable upon request)
Slitting Knives
4 sets of high-grade alloy blades
Cylinder Roll Diameter
75 – 400 mm (Fully adjustable)
Processing Speed
15 meters / minute (Stable continuous run)
Motor Power
2.2 kW
Control System
Siemens / Delta PLC with Touchscreen HMI
Warranty
1 Year
Origin
China
Key Features & Mechanical Advantages
1. Fully Integrated 3-in-1 Workflow
Combines mesh leveling (flattening), high-precision cutting, and cylindrical forming (rolling) in a single machine. This reduces the factory footprint and labor costs by removing the need for separate standalone machines.
2. Stable Dual-Roller Mesh Leveling
Incorporates specialized upper and lower flattening rollers that flatten any surface irregularities or curvature of the raw mesh roll, ensuring flawless cutting and perfect roll geometry.
3. Precision Slitting & Cylinder Forming
Equipped with 4 sets of adjustable high-grade alloy slitting knives. The HMI touchscreen allows operators to easily adjust processing lengths and the cylinder diameter from 75 mm to 400 mm to meet diverse air filter specifications.
4. Intelligent HMI Control Panel
Features an intuitive digital touchscreen interface. Operators can monitor the 15 m/min processing speed, configure cutting dimensions, and troubleshoot system diagnostics in real-time.
Applications & Industrial Uses
This automated system is widely utilized for preparing metallic components for:
Cylindrical Metal Mesh Rolls: Core supports for automotive and industrial air filters.
Inner & Outer Mesh Cages: Protective outer covers and structural inner cores for heavy-duty truck air filter cartridges.
Industrial Dust Collector Mesh Forms: Rigid support tubes for pleated dust-collection bags and cartridges.
Why Partner with Fupei?
Turnkey Engineering & Integration: Fupei specializes in custom filtration machinery, ensuring every machine is pre-assembled, wired, and trial-tested with actual metal mesh before delivery.
Global Electrical Compatibility: We customize the internal motors, wiring, and PLC systems to support your specific factory grid voltage (e.g., 3-phase 380V/50Hz, 220V/60Hz, or 415V/50Hz).
Lifetime Technical Support: Every machine comes with a 1-year warranty, detailed schematics, and permanent remote video technical support to ensure minimal operational downtime.
Frequently Asked Questions
A: This machine is engineered specifically for processing metallic mesh (such as expanded metal mesh, galvanized wire mesh, and perforated sheets) commonly used as supportive inner cores or outer cages in air filters.
A: The standard model features a 600 mm working width (customizable to your requirements) and operates at a stable, continuous processing speed of 15 meters per minute.
A: Yes. The rolling diameter can be fully adjusted from 75 mm to 400 mm using both the touchscreen HMI program and manual mechanical adjustments on the forming rollers.
