Two-Station Oil Filter Paper End Bonding Machine
High-performance two-station oil filter paper end bonding machine designed to bond pleated automotive filter paper ends to a rigid core. Features a dual independent workstation design to double throughput, integrated hot-melt adhesive applicator, and a stable 4.0 kW motor. If your factory also requires high-efficiency paper pleating equipment upstream, please view our Filter Pleating Machines.
This professional Two-Station Oil Filter Paper End Bonding Machine is engineered specifically for finishing the ends of pleated automotive oil and fuel filter paper. It is a highly specialized piece of equipment designed to bond the joint ends of pleated filter paper securely to a rigid filter core, maintaining total structural integrity under rigorous engine operating pressures and temperatures.
By utilizing a dual-station configuration, the machine allows continuous, simultaneous workflow. While one station automatically applies hot-melt adhesive and bonds the paper ends, the operator can safely load the next pleated pack onto the second station. This intelligent design eliminates machine idle time, effectively doubling production rates compared to traditional single-station units without increasing labor costs.
Technical Specifications
To ensure exact mechanical and electrical compatibility with your oil filter production workshop, the factual parameters are detailed below:
| Technical Parameters | Factual Specifications |
|---|---|
| Applicable Material | Oil filter paper media (automotive standard & high-efficiency) |
| Bonding Speed | 6 – 12 pcs / minute |
| Adhesive Type | Hot melt adhesive (Fast curing) |
| Number of Stations | 2 (Dual independent workstations) |
| Working Air Pressure | 0.6 MPa (Consistent pressure regulation) |
| Motor Power | 4.0 kW |
| Control System | Touchscreen PLC & HMI Interface |
| Warranty | 1 Year |
| Origin | China |
Key Features & Mechanical Advantages
1. Dual Workstation Bonding Design
The core of this machine lies in its two independent workstations that run simultaneously. While one station is executing the hot-melt bonding, the operator is free to load raw pleated filter paper on the other. This continuous cycle eliminates loading-related downtime, making it highly suitable for high-volume automotive oil filter assembly lines.
2. Precise Hot-Melt Adhesive Dispensing
Featuring an integrated automatic bonding head, the machine applies a highly uniform and precise hot-melt adhesive strip to the ends of the filter paper. The hot-melt adhesive cures rapidly to secure a robust, high-strength structural seal capable of resisting extreme engine heat and high-pressure lubricating oil.
3. Stable Pneumatic Clamping and Tension
Operating at a regulated pressure of 0.6 MPa, the pneumatic cylinders maintain constant and equal pressure across the entire paper surface. This uniform clamping is critical for achieving even adhesive distribution, preventing paper misalignment, and avoiding any structural pleat deflection.
4. User-Friendly Touchscreen HMI Controls
Equipped with a high-sensitivity touchscreen HMI integrated with a stable PLC, operators can set precise temperature limits, adjust the automated feeding parameters, and monitor real-time production speeds. This simplified digital control allows for rapid product changeovers to accommodate various filter sizes.
Applications & Industrial Uses
This dual-station paper-end joint bonding machine is widely deployed in filter factories producing:
- Spin-on Automotive Oil Filters: Rapid and robust paper joint bonding for light vehicle and passenger car filters.
- Heavy-Duty Diesel Fuel Filters: Joining pleated paper packs for heavy machinery, trucks, and agricultural equipment.
- Industrial Oil Filter Cartridges: Assembly line integration for high-efficiency hydraulic and industrial lubricating oil filters.
Why Partner with Fupei?
- Rigorous Factory Pre-Testing: Every two-station paper end bonding machine is thoroughly tested with actual pleated filter paper at our facility, ensuring that the glue head dispenses uniformly and the pneumatic clamps apply equal pressure.
- Global Electrical Compatibility: We configure the internal motors, heating coils, and PLC units to support your country’s industrial power grid (such as 3-Phase 380V/50Hz, 220V/60Hz, or 415V/50Hz) for instant plug-and-play installation.
- Global Technical Assistance: We provide a comprehensive 1-year warranty, complete electrical schematics, and permanent remote video troubleshooting support to keep your production line running smoothly.
Frequently Asked Questions
A: A dual independent workstation design allows simultaneous processing. While one station performs the automatic hot-melt adhesive bonding, the operator can safely load the next pleated paper pack onto the second station, effectively doubling production output without adding extra labor costs.
A: It utilizes professional industrial-grade hot-melt adhesives which offer rapid curing and high bonding strength to withstand rigorous engine heat and high-pressure oil flow. If your production line also requires high-quality paper pleaters, please view our Filter Pleating Machines category.
A: Yes, the machine can be adjusted quickly through the PLC touchscreen HMI to accommodate various filter heights and diameters, making it highly versatile for both small-batch and mass-production oil filter machine lines.