Industrial-grade automatic flattening and cutting machine engineered for high-precision filter metal mesh leveling and shearing. Integrating a 9-roller flattening system (4 upper / 5 lower rollers) with automatic cutting mechanics, this 2.2 kW machine achieves a stable processing speed of 15 m/min. It is the perfect preprocessing solution for preparing flattened mesh supports used in high-efficiency industrial air filters and hydraulic elements.
This professional Automatic Flattening and Cutting Machine is engineered for high-volume industrial metal mesh processing, seamlessly integrating material leveling and high-accuracy shearing into a single, automated workflow.
By utilizing a robust multi-roller layout, the machine effectively relieves the internal tension and curvature commonly found in coiled metal mesh rolls. This ensures a perfectly flat and consistent surface, preparing the mesh sheets for clean, burr-free precision cutting. It is an essential preprocessing tool for filter factories aiming to automate production, minimize manual labor, and maintain consistent output quality.
Technical Specifications
The factual technical parameters of the leveling and cutting machine are detailed below to ensure exact mechanical compatibility with your factory operations:
Technical Parameters
Factual Specifications
Machine Type
Automatic flattening and cutting machine
Applicable Material
Expanded metal mesh, woven wire mesh, perforated sheets
Flattening Rollers
9 Rollers (Upper 4 / Lower 5 configuration)
Processing Speed
15 meters / minute
Motor Power
2.2 kW
Control System
Manual / Electronic control interface
Warranty
1 Year
Origin
China
Key Features & Engineering Advantages
1. Integrated Leveling & Precision Cutting
By combining flattening and cutting into a continuous operation, this machine eliminates the need for manual mesh flattening or secondary handling. This streamlined workflow dramatically reduces labor costs and accelerates downstream assembly.
2. Standard 9-Roller Flattening System
Equipped with an optimal 4 upper and 5 lower heavy-duty pressure rollers, the machine applies even, progressive pressure across the entire width of the metal mesh. This process successfully flattens coils, creases, and tension wrinkles, ensuring a flat sheet ready for accurate shearing.
3. High-Accuracy Automated Cutting
Once the metal mesh is flattened, it is fed directly into the heavy-duty shear assembly. The blade cuts the mesh strictly according to your preset length parameters, delivering straight, clean, and highly uniform cut edges with zero deformation.
4. Heavy-Duty Industrial Construction
Built with a reinforced steel frame and premium hardened alloy rollers, this machine is designed for continuous, factory-level production. It provides stable, vibration-free operation even when processing thick or rigid metal meshes.
Applications & Industrial Uses
This automatic mesh processing machine is widely deployed in filter manufacturing facilities to produce:
Filter Mesh Frame Preparation: Pre-cutting flattened expanded metal mesh to support residential and commercial HVAC panel filters.
Inner Support Core Preprocessing: Leveling stainless steel woven wire mesh for hydraulic filter elements and air compressor intake filters.
Industrial Strainer Sizing: Flattening and cutting perforated metal sheets for agricultural, liquid, and petrochemical strainers.
Why Partner with Fupei?
Rigorous Factory Testing: Every mesh flattening and cutting machine undergoes intensive pre-shipment trial runs with actual wire mesh to guarantee mechanical alignment and cutting accuracy.
Global Voltage & Electrical Support: We configure the internal motors and electronic control interfaces to support your country’s industrial power grid (such as 380V/50Hz, 220V/60Hz, or 415V/50Hz).
Life-Long Technical Assistance: Every machine is supplied with a comprehensive 1-year warranty, detailed electrical schematics, and permanent remote video troubleshooting support.
Frequently Asked Questions
A: This machine is specifically designed for flattening and cutting metal mesh materials, including expanded steel mesh, woven wire mesh, and perforated sheet metals used in filter support frames. For softer materials like cellulose filter paper or synthetic media, we suggest using our specialized Filter Media Slitting & Rewinding Machines.
A: The machine operates at a stable, continuous processing speed of 15 meters per minute, which optimizes the production cycle for fast, subsequent assembly.
A: Coiled metal mesh usually retains material memory and curvature, which can cause blade slippage and edge distortion during cutting. The 9-roller system completely flattens the mesh, ensuring the shear blade makes clean, precise, and burr-free cuts every time.
