Automatic Filter End Cap Gluing Machine
Industrial automatic filter end cap gluing machine designed for precise PU and resin glue injection on filter element end caps. Features a 40–250 mm gluing diameter, 5–20 g/s adjustable glue flow rate, and a high-precision servo motor screw pump system. For specialized conical and oval air filter end cap potting, please view our [Automatic Cone Air Filter Gluing & Dispensing Machine](/cone-air-filter-glue-machine).
This industrial-grade Automatic Filter End Cap Gluing Machine is specifically engineered for high-precision adhesive potting and dispensing on various filter element end caps, including diesel fuel filter cartridges, heavy-duty engine cartridges, and industrial dust filters.
Compatible with both polyurethane (PU) foams and epoxy resin adhesives, this versatile system ensures a perfectly even, consistent adhesive layer on every end cap. Driven by an advanced servo motor screw pump and equipped with an anti-clogging pneumatic nozzle, it is built to maximize production efficiency, minimize adhesive waste, and eliminate common sealing leaks in filter assembly.
Technical Specifications
To ensure exact mechanical and electrical compatibility with your production standards, the technical parameters of the machine are detailed below:
| Technical Parameters | Factual Specifications |
|---|---|
| Glue Injection Diameter | 40 – 250 mm |
| Operating Temperature | 0 – 30°C |
| Working Air Pressure | 0.6 MPa |
| Glue Flow Rate | 5 – 20 g / second |
| Heating Power | 5 kW |
| Motor Power | 5 kW |
| Core Components | PLC (SJ Brand) |
| Place of Origin | Hebei, China |
| Warranty | 1 Year |
| Packaging | Protective Shrink Wrap + Wooden Box |
Key Features & Mechanical Advantages
1. High-Precision Servo Motor Screw Pump
The adhesive delivery system is powered by a high-torque servo-driven screw pump. This system ensures micro-accurate volumetric metering, maintaining strict weight tolerances on each end cap and ensuring consistent bonding quality across all filter batches.
2. Pneumatic Anti-Clogging Dispensing Nozzle
The machine features a small-dosage pneumatic nozzle engineered with a built-in anti-clogging mechanism. This design prevents chemical crystallization, ensures a smooth, uninterrupted adhesive flow, and drastically reduces daily manual maintenance.
3. Ergonomic Pneumatic Lifting Mechanism
Equipped with a sturdy pneumatic lifting cylinder, the system enables fast, safe, and comfortable workpiece handling. This pneumatic assist streamlines filter element loading and unloading, reducing worker fatigue during long manufacturing shifts.
4. Built-In Automatic Air-Purge Cleaning
To prevent mixed dual-component chemicals from curing inside the dispensing head, the machine incorporates an automatic air-purge sequence. This automated flush quickly clears the nozzle at the end of each cycle, minimizing maintenance downtime.
5. Sturdy and Stable Frame Construction
Constructed upon a heavy steel alloy chassis with a total power rating of 5 kW, the machine absorbs mechanical movement smoothly, preventing positioning drift and guaranteeing repeatable potting accuracy.
Applications & Industrial Uses
This high-precision end cap potting machine is widely integrated into B2B production lines manufacturing:
- Engine Intake & Eco Filters: Injecting PU glue onto standard metal or plastic air filter end caps.
- Diesel Fuel Filter Cartridges: Applying precise adhesive seals to automotive and industrial fuel filter components.
- Heavy-Duty Dust Collectors: Sealing robust industrial ventilation elements with high-durability epoxy resin gaskets.
Why Choose Fupei?
- Rigorous Resin Flow Calibrations: We test and pre-calibrate every end cap gluing system with actual polyurethanes at our facility to guarantee immediate mechanical readiness.
- Universal Voltage Standards Support: All internal electrical panels, motors, and heaters are tailored to match your regional voltage specs (such as 3-Phase 380V/50Hz, 220V/60Hz, or 415V/50Hz).
- Full Technical Blueprint Package: Every machine ships with comprehensive technical wiring diagrams, operating manuals, and permanent remote video troubleshooting.
Frequently Asked Questions
A: This machine is fully compatible with standard two-component polyurethane (PU) adhesives, epoxy resins, and similar industrial filter adhesives and sealants.
A: This machine is engineered to apply glue on filter end caps with outer diameters ranging from 40 mm to 250 mm.
A: The glue dosage is controlled by a high-precision servo motor-driven screw pump and configured via the PLC system, ensuring an adjustable, stable flow rate of 5 to 20 grams per second.