Automatic Oil Filter String Winding Machine
Industrial-grade automatic string winding machine designed for oil filter and separator element reinforcement. Utilizing adjustable PLC touchscreen control and precise tension mechanics, it wraps cotton yarn, glass fiber, or polyester thread uniformly around pleated filter elements. Ideal for preventing pleat deformation in high-velocity oil filtration systems. For flat tape or belt wrapping reinforcement, please view our Automatic Oil Filter Belt Winding Machine.
This professional Automatic Oil Filter String Winding Machine is designed to wind high-strength string or thread around the outer pleats of oil filter elements and air-oil separators. By providing continuous, uniform external wrapping, the machine reinforces the filter pleats, ensuring they do not collapse, bunch, or deform under high-pressure and high-velocity oil flow conditions.
Featuring a digital PLC touchscreen control system and a precise mechanical tension regulator, this machine ensures that the wrapping material—whether cotton, polyester, or fiberglass—is applied with consistent tightness. It is an essential production station for manufacturers of automotive spin-on filters, industrial hydraulic filters, and air compressor separators aiming for heavy-duty structural durability.
Technical Specifications
The factual technical parameters of the string winding machine are detailed below to ensure exact mechanical compatibility with your filter production lines:
| Technical Parameters | Factual Specifications |
|---|---|
| Max Winding Length | 1000 mm (Customizable up to 1200 mm) |
| Max Filter Outer Diameter | 300 mm (Optional: Up to 400 mm) |
| Winding Material | Cotton yarn, high-strength polyester thread, glass fiber string |
| Winding Method | Spiral automatic wrapping with adjustable pitch |
| Motor Power | 1.5 kW |
| Working Air Pressure | 0.5 – 0.6 MPa |
| Voltage | 380V / 50Hz (Customizable to local grid) |
| Control System | PLC Touch Screen HMI |
| Warranty | 1 Year |
| Origin | China |
Key Features & Engineering Advantages
1. High-Precision Spiral Winding
The rotation of the filter chuck is fully synchronized with the lateral movement of the string guide. This advanced alignment ensures that the string is wound with a perfectly uniform spiral pitch, delivering consistent and professional-grade reinforcement across the entire length of the filter element.
2. Multi-Material String Compatibility
Designed for versatility on the factory floor, the machine easily handles various wrapping materials, including industrial cotton yarn, high-tensile polyester thread, and temperature-resistant glass fiber string, allowing you to match the reinforcement to the filter’s operating environment.
3. Precision Tension Control System
To prevent the string from snapping or crushing the delicate pleated filter media, the feeding rack is equipped with an adjustable tension controller. This maintains stable, constant tension on the string spool throughout the entire automatic wrapping cycle.
4. User-Friendly Touchscreen PLC Interface
The operator can program, adjust, and monitor winding speeds, spiral pitch spacing, and overall cycle times directly on the touchscreen HMI. The system supports multi-recipe storage, allowing rapid adjustments for different filter models without mechanical downtime.
Applications & Industrial Uses
This automatic string winding machine is widely utilized in filter manufacturing lines producing:
- Automotive Oil Filters: Reinforcing paper pleats on heavy-duty engine oil and fuel filters.
- Air-Oil Separators: Winding high-strength string around separator elements to resist extreme pressure differentials.
- Hydraulic Filter Elements: Providing structural support wrapping for multi-layer fiberglass hydraulic elements.
Why Partner with Fupei?
- Rigorous Factory Testing: Every oil filter string winding machine undergoes strict trial runs with actual filter elements at our facility to guarantee mechanical alignment and winding tension stability before shipping.
- Custom Voltage Support: We configure the internal electrical motors, PLC controllers, and tension systems to match your country’s industrial power grid (such as 3-Phase 380V/50Hz, 220V/60Hz, or 415V/50Hz) for instant plug-and-play installation.
- Life-Long Technical Assistance: Every machine is supplied with a comprehensive 1-year warranty, complete electrical schematics, and permanent remote video troubleshooting support to keep your production line running smoothly.
Frequently Asked Questions
A: The primary purpose is to wind high-strength cotton, polyester yarn, or glass fiber string around the outer pleats of an oil filter element or air-oil separator. This wrapping reinforces the filter pleats, preventing them from collapsing or deforming under high-pressure and high-velocity oil flows. For flat belt or tape wrapping, please view our Automatic Oil Filter Belt Winding Machine.
A: It is compatible with various wrapping materials, including industrial cotton yarn, high-tensile polyester thread, and temperature-resistant glass fiber string, allowing you to choose the best reinforcement based on your filter’s operating environment.
A: Yes, both the winding speed and the spiral winding pitch (spacing between string wraps) are fully adjustable and managed digitally via the touchscreen HMI control panel, ensuring exact compliance with your production drawings.