Two-Station Oil Separator Upper Cap Seaming Machine
Industrial-grade two-station oil separator upper cap seaming machine engineered for high-throughput, leak-proof sealing of compressor oil-gas separators. Features an intelligent dual-spindle PLC system with touchscreen HMI and adjustable pneumatic pressure. For a complete leak-proof production workflow, we highly recommend pairing this machine with our Automatic Oil Separator Bottom Cap Seaming Machine, ensuring both ends of the separator element are hermetically sealed under high operational pressures.
This high-capacity Two-Station Oil Separator Upper Cap Seaming Machine is a specialized industrial system designed for the automated, leak-proof seaming of upper metal caps or flanges onto the housings of oil-gas separator elements. Widely utilized in high-volume rotary screw compressor filter production, this dual-station machine doubles your factory floor’s output while maintaining the rigorous quality standards required for high-pressure air-oil separators.
Equipped with two independent high-precision seaming heads, an intelligent PLC centralized control system, and dual pneumatic clamping mechanisms, this machine delivers consistent sealing pressure and perfect alignment tolerances. It is the ultimate core equipment for filtration manufacturers looking to maximize assembly efficiency, eliminate manual sealing errors, and meet strict ISO pressure test specifications for industrial separator cartridges.
Technical Specifications
To ensure exact mechanical alignment with your spin-on oil filter and separator production lines, the factual technical parameters are detailed below:
2 (Dual-head simultaneous or sequential operation)
Production Speed
5 – 10 pieces / minute (varies by element size)
Applicable Diameter
Φ100 – Φ350 mm
Applicable Height
100 – 600 mm
Working Air Pressure
0.6 MPa
Main Motor Power
3.0 kW (Dual-drive configuration)
Power Supply
380V / 50Hz (Customizable to local industrial grids)
Warranty
1 Year
Origin
China
Key Features & Mechanical Advantages
1. High-Throughput Dual-Station Design
Equipped with two independent seaming spindles, this machine allows operators to load and seam two separator elements simultaneously or sequentially, doubling your factory’s production capacity compared to single-head models.
2. Precision Hermetic Seaming Mechanism
Uses multi-angle, CNC-ground hardened alloy seaming rollers that apply precise vertical and horizontal forces to create a secure, leak-proof double-seam lock around the upper cap or flange.
3. Digital PLC & Touchscreen Control Panel
The integrated HMI lets operators set precise parameters—including seaming speed, seaming pressure, and alignment tolerances—independently for each station, enabling quick changeovers for different canister heights and diameters.
4. Robust Heavy-Duty Construction
Built with an industrial steel frame and chrome-hardened guide rails, ensuring high stability, low vibration, and extended service life in continuous B2B filter manufacturing environments.
Applications & Industrial Uses
This automated dual-station upper cap seamer is the essential finishing unit in assembly workshops manufacturing:
Air-Oil Separator Elements: Sealing the heavy-duty upper flanges of coalescing separators used in industrial screw air compressors.
Spin-on Oil Filters: Seaming the top end plates of spin-on automotive, agricultural, and construction machinery oil filters.
Fuel-Water Separator Elements: Locking the top metal caps of high-pressure marine and truck fuel filters.
Why Partner with Fupei?
Rigorous Factory Pre-Shipment Testing: Every upper cap seaming machine undergoes continuous trial runs with actual metal filter elements at our facility to verify seaming pressure and leak-tightness before dispatch.
Custom Voltage & Grid Compatibility: We configure the internal electrical motors, PLC, and drive systems to match your country’s industrial power grid (such as 3-Phase 380V/50Hz, 220V/60Hz, or 415V/50Hz) for rapid on-site commissioning.
Global Technical Assistance: We provide a comprehensive 1-year warranty, complete electrical and pneumatic schematics, and permanent remote video troubleshooting support to ensure your workshop maintains continuous production.
Frequently Asked Questions
A: The dual-station configuration features two independent seaming heads, allowing you to seal two separator elements at the same time or load one station while the other is running. This effectively doubles your productivity compared to standard single-head seaming machinery.
A: Yes. The machine supports a wide adjustable seaming range, accommodating separator diameters from Φ100 mm up to Φ350 mm, and heights from 100 mm up to 600 mm. Height adjustments are assisted by a manual lift shaft and locked in place pneumatically.
A: The seaming rollers are made of premium hardened alloy steel and require minimal maintenance other than regular lubrication through the centralized grease nipples. We supply a spare set of seaming rollers with the machine and offer replacement tooling on demand.
