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Automatic CAV Fuel Filter Paper Coiling Machine

Industrial-grade automatic CAV fuel filter paper coiling machine designed for high-precision double-layer filter winding. Features an adjustable coiling speed, a 10 kg hot-melt tank capacity, and 50–130 mm coil diameters. To establish a complete automotive and industrial filtration manufacturing line, this liquid filter coiler is perfectly paired with our Semi-Automatic Honeycomb Air Filter Coiling Machine to handle both fuel and heavy-duty air filter core production.

This high-efficiency Automatic CAV Fuel Filter Paper Coiling Machine is specifically engineered for winding and shaping CAV-type fuel filter elements and automotive diesel filter cores. It integrates uncoiling, precise double-layer paper corrugation, hot-melt adhesive dispensing, and spiral rolling into a single continuous process. It is highly technical and suitable for shaping the coil paper of prominent filter elements, including Toyota-style fuel filters.

Equipped with an advanced three-stage counter, approach sensor switches, and independent temperature controllers for the glue nozzle and melter, this winding machine ensures that the paper core is rolled to the exact tightness and diameter required. By preventing glue leakage and wrapping the media tightly, it ensures the robust performance and high filtration efficiency of spin-on fuel filter cartridges.

Technical Specifications

To ensure exact mechanical alignment with your fuel filter production line, the technical parameters of the machine are detailed below:

Technical ParametersFactual Specifications
ModelFP-FFC-120 (CAV Winding Model)
Applicable MediaDouble-layer fuel filter paper / cellulose media
Production Efficiency15 – 25 pcs / minute (80 – 180 pcs / hour)
Adjustable Coil Diameter50 – 130 mm
Adjustable Coil Width70 – 120 mm
Capacity of Hot Melt Unit10 kg
Heating Power of Hot Melt6.0 kW
Power Supply220V / 50Hz (Customizable to local grid standards)
Working Air Pressure0.6 MPa
Machine WeightApprox. 700 kg
Machine DimensionsApprox. 2463 x 1219 x 2033 mm (L x W x H)
OriginChina

Key Features & Mechanical Advantages

1. Synchronized Variable-Speed Coiling

The rolling speed of the spindle can be adjusted freely according to the current coil diameter. This variable-speed control ensures that the inner layers and outer layers of the double-layer fuel filter paper are wound with uniform, appropriate tightness, preventing center core collapsing.

2. Precise Multi-Stage Diameter Control

Utilizing a highly accurate three-stage electronic counter paired with magnetic approach switches, the machine automatically stops or triggers cutting once the exact preset outer diameter is achieved. This ensures highly uniform outer dimensions for easy metal housing insertion.

3. Advanced Hot-Melt Adhesive Management

The integrated 10 kg hot-melt unit features fast adhesive melting speeds and variable-frequency flow adjustment. Both the melting reservoir and the dispensing nozzle are independently temperature-controlled, preventing adhesive carbonization and guaranteeing smooth, uninterrupted glue lines.

4. Zero Glue Leakage Injection Cylinder

The injection cylinder is programmed directly via the PLC to precisely control glue dispensing at the left, right, or center of the paper tube. This targeted application guarantees that the rolled filter core ends remain clean, flat, and completely free from messy glue leakage.

Applications & Industrial Uses

This automatic CAV paper coiling machine is the core processing unit in assembly workshops manufacturing:

  • CAV Type Fuel Filter Elements: Coiling double-layer corrugated paper elements for diesel fuel filtration.
  • Spin-on Fuel Filter Cartridges: Winding dense cellulose cores for automotive, agricultural, and industrial engine fuel filters.
  • Eco-Friendly Fuel Filters: Producing metal-free, easily regenerable fuel filter inserts with high structural stiffness.

Why Partner with Fupei?

  • Strict Factory Quality Inspection: Every CAV coiling machine is thoroughly tested with actual double-layer fuel filter paper at our factory to verify winding density and glue consistency before shipment.
  • Custom Electrical System Configurations: We configure the motors, PLC, and heating coils to match your country’s industrial power grid (such as 1-Phase 220V/50Hz, 220V/60Hz, or 110V/60Hz) for rapid on-site commissioning.
  • Global Technical Assistance: We provide a comprehensive 1-year warranty, complete electrical schematics, and permanent remote video troubleshooting support to ensure your workshop maintains continuous production.

Frequently Asked Questions

A: This coiling machine is specifically designed to produce CAV-type diesel fuel filter elements, spin-on fuel filter cartridges, and eco-friendly corrugated fuel filter cores requiring precise double-layer paper winding.

A: Yes, the winding diameter can be adjusted within the 50 to 130 mm range, and the effective coil width can be adjusted from 70 to 120 mm, allowing your workshop to handle multiple filter specifications with quick mold adjustments.

A: Yes, the machine can be programmed via the PLC to heat the hot-melt adhesive unit automatically at preset time intervals. This pre-heating feature saves valuable preparation time before the start of the morning shift.